120T Injin gyaran allura: Jagorar Shigarwa da Gyaran Matsaloli don Robot Mai Axis Uku

Teburin Abubuwan da ke Ciki

1. Shiri Kafin Shigarwa & Yanayin Wurin
2. Shigar da Injin Robot Mai Axis Uku
3. Duba Wayoyi, Haɗin Pneumatic & Tsaro
4. Saitin Sigogi & Daidaita Daidaito
5. Hadin gwiwa na gyara kurakurai tare da Injin 120T na Allura
6. Gwaji, Tabbatar da Samarwa da Ingantawa
7. Kulawa ta Yau da Kullum & Maganin Laifi na Kullum
8. Kammalawa

1. Shiri Kafin Shigarwa & Yanayin Wurin

Bukatun Asali

• Injin gyaran allura: Tsarin kwance na 120T na yau da kullun, buɗewa/rufe mold na yau da kullun, aikin fitarwa yana samuwa
• Robot Model: Hanyar servo mai axis uku Robot Sya dace da injunan allura 100-160T
• Sararin Shigarwa: Isasshen izinin wucewa ta robot, babu wani cikas a saman yankin mold
• Gidauniya: Ƙarfin ƙasa mai ƙarfi; girgiza ≤ ƙimar da masana'antu suka yarda da ita
• Tushen wutan lantarki: 3PH 380V/220V (bisa ga littafin robot), ƙarfin lantarki mai ƙarfi
• Samar da Iska: Iska mai tsabta, busasshiya, matsin lamba 0.5–0.7 MPa

Kayan Aiki & Kayan Haɗi

• Saitin makullin soket, maɓallan hex, makullin ƙarfin juyi
• ma'aunin matakin, alkalami mai alama, tef ɗin aunawa
• Kebul ɗin ɗaurewa, bututun iska, masu haɗawa, masu tsaron tsaro
• Dokokin aiki na injin robot da allura

2. Shigar da Injin Robot Mai Axis Uku

2.1 Shigar da Firam da Tushe

1. A tsaftace wurin shigarwa a kan farantin da aka gyara ko kuma tushen ƙarin na'urar allura.
2. Sanya babban firam ɗin kuma yi amfani da matakin don daidaita daidaiton kwance.
3. Kulle-kullen gyarawa tare da makullin karfin juyi zuwa ga takamaiman karfin juyi.
4. Duba kwanciyar hankali sau biyu; ba a yarda da sassautawa ko karkatarwa ba.

2.2 Haɗa Hannun Hannu da Tashar Mota

1. Sanya hannun a tsaye, yana tabbatar da daidaito a kan babban katako.
2. Sanya na'urar wucewa kuma saita bugun da ya dace da faɗin injin 120T.
3. Shigar da tushen wuyan hannu/ƙarshen tasirin kuma tabbatar da motsi mai santsi ba tare da tsayawa ba.
4. Duba sassan da ke zamewa da kuma layin jagora; ƙara mai idan ana buƙata.

2.3 Iyakan Tsaro & Shigar da Kariya

1. Shigar da makullan iyaka masu ƙarfi ga kowane axis.
2. Haɗa baffles na tsaro da abubuwan hana karo.
3. Tabbatar da cewa masu gadi ba sa toshe hanyoyin aiki ko hanyoyin gyarawa na yau da kullun.

3. Duba Wayoyi, Haɗin Pneumatic & Tsaro

3.1 Wayoyin Lantarki

1. Haɗa babban kebul na wutar lantarki zuwa kabad ɗin sarrafa robot.
2. A kunna kebul na sigina tsakanin robot ɗin da tashar I/O ta injin allura.
3. Haɗa injinan servo, masu shigar da bayanai, da na'urori masu auna firikwensin daidai.
4. Dole ne a tabbatar da cewa an yi amfani da ƙasa don rage tsangwama ta hanyar lantarki.

3.2 Tsarin Numfashi

1. Haɗa babban layin iska zuwa madaurin iska na robot ɗin.
2. Shigar da na'urar daidaita matatun iska kuma saita matsin lamba zuwa 0.5–0.6 MPa.
3. Duba silinda, bawuloli na solenoid, da gidajen haɗin gwiwa don ganin ko akwai ɗigon ruwa.
4. Gwada buɗewa/rufewa na gripper don yin aiki mai santsi.

3.3 Duba Tsaro Kafin Fara Aiki

• Duk maɓallan dakatar da gaggawa suna aiki yadda ya kamata.
• Ana ajiye ƙofofin tsaro da masu gadi.
• Babu wayoyi masu kwance ko kuma tashoshi masu fallasa.
• Matsin iska da ƙarfin lantarki suna cikin kewayon da aka kimanta.

4. Saita Sigogi & Daidaita Daidaito

4.1 Sigogi na Tsarin Asali

• Saitin asali na gatari X/Y/Z
• Iyakokin bugun jini, iyakokin laushi
• Samun Servo, gudu, da hanzari
• Jinkirin matsewa/janyewar gripper

4.2 Daidaita Daidaito

1. Mayar da dukkan gatari zuwa asalin injiniya.
2. Saita matsayin tsakiya na mold da kuma matsayin aminci.
3. Daidaita matsayin ɗaukar kaya da matsayin sanyawa.
4. Tabbatar da daidaiton matsayi mai maimaitawa; daidaita idan karkacewa ta wuce iyakar da aka yarda.

4.3 Daidaita Siginar I/O

• Siginar buɗewa ta injin allura
• Siginar kammala fitarwa
• Siginar izinin ɗaukar robot
• Siginar haɗa ƙararrawa

5. Gyaran haɗin gwiwa tare da Injin Molding na Injection 120T

5.1 Gyaran Siginar Haɗawa

1. Tabbatar cewa robot ɗin yana shiga yankin mold ne kawai bayan an tabbatar da buɗe mold ɗin.
2. Tabbatar cewa injin allurar ba zai iya rufe mold ɗin ba yayin da robot ɗin ke cikin sararin mold ɗin.
3. Gwada tsayawar gaggawa: duk wani E-stop yana haifar da robot da injin su tsaya nan take.

5.2 Gyaran Tsarin Gudanar da Aiki

1. An buɗe mold gaba ɗaya → robot ya shiga mold
2. Samfurin matsewar Gripper → yana ja da baya zuwa matsayi mai aminci
3. Robot yana fita daga yankin mold → Injin allura yana rufe mold
4. Robot ya sanya samfurin → ya koma matsayin jira

5.3 Inganta Sauri & Lokaci

• Daidaita saurin shiga/fita don gujewa tasiri.
• Saita jinkiri mai dacewa don aikin riƙewa.
• Daidaita gudu da kwanciyar hankali don hana faɗuwa ko lalacewar samfur.

6. Gudanar da Gwaji, Tabbatar da Samarwa & Ingantawa

6.1 Gudanar da Gwaji da Hannu

• Yi aiki da kowane axis daban-daban don duba santsi.
• Gwada aikin riƙewa, silinda, da ayyukan aminci.

6.2 Gwaji Mai Sauƙi ta atomatik

• Fara zagaye ɗaya da hannu don tabbatar da cikakken kammala aikin.
• Duba ingancin samfurin, babu ƙaiƙayi, nakasa, ko ragowar da ke cikinsa.

6.3 Aiki Mai Ci Gaba da Aiki ta atomatik

• Yi zagaye 30-60 a jere don lura da daidaito.
• Duba ko akwai wani irin hayaniya, girgiza, ko kuma yawan zafi fiye da kima.
• Inganta lokacin zagayowar don inganta inganci ba tare da lalata inganci ba.

7. Kulawa ta Kullum & Maganin Lalacewa na Kullum

Kayayyakin Kulawa na Yau da Kullum

• Tsaftace layukan jagora, na'urori masu auna firikwensin, da kuma na'urorin riƙewa.
• Duba matsin iska da kuma man shafawa.
• A matse ƙusoshin sannan a duba kebul.

Kurakurai da Magani na Yau da Kullum

8. Kammalawa