Layukan Aikace-aikacen Robot na Axis 5 a cikin Manyan Sikelin Marufi na Allura

Teburin Abubuwan da ke Ciki

• Maki na Ciwo na Aiki da Kai a Masana'antar Gina Marufi Mai Girma
• Babban Amfanin Robots na Servo guda 5 don Gina Marufi Mai Girma
• Yanayin Aikace-aikacen da Aka saba amfani da su na 5-Robots na Axis a cikin Manhajar Allura Mai Girma
• Lambobin Aikace-aikace na Gaske: Tasirin Aiwatarwa na Robots masu Axis 5 a cikin Manhajar Allura Mai Girma
• Kwatanta Tsakanin Robots Masu Axis 5 da Robots Masu Axis 3 don Manyan Yanayi na Marufi
• Ma'aunin Zaɓin Maɓalli don Robots Masu Axis 5 a cikin Manyan Sikelin Marufi na Injection Molding
• ZHIYI 5-Axis Robot Smafita da kuma damar isarwa
• Tambayoyin da Ake Yawan Yi
• Kammalawa

1 Maki na Ciwo na Aiki da Kai a Masana'antar Yin Allurar Marufi Mai Girma

1. Manyan kayayyaki masu girma da nauyi suna haifar da ƙarancin ingancin ɗaukar kaya da hannu, haɗarin tsaro mai yawa, da kuma sauƙin gogewa ko nakasa samfura.
2. Sassan da ke da kauri suna buƙatar dogon lokacin sanyaya da kuma tsarin sarrafa zagayowar da aka tsara, wanda ba za a iya daidaita shi da hannu ba.
3. Tsarin aiki kamar lakabin in-mold, yanke sprue da stacking yana buƙatar motsi mai sassauƙa da yawa, yayin da robot masu axis 3 ba su da isasshen 'yanci.
4. Bukatar da ake da ita ta sauya kayayyaki cikin sauri tana haifar da hauhawar farashin canza layin samarwa saboda rashin isasshen sassaucin kayan aiki.
5. Samar da bita na tsawon awanni 24 yana buƙatar tsauraran buƙatu kan daidaiton kayan aiki, ƙimar gazawa da farashin kulawa.

Manyan Amfani 2 na Robots Masu Aiki 5-Axis don Gina Marufi Mai Girma

• Motsi mai sassauƙa mai cikakken zango: Taimakawa daidaita matsayi tare da gatari mai tsayi, a kwance, a tsaye da kuma a tsaye, wanda ya dace da ɗauka da sake sanya sassan marufi masu zurfi, waɗanda aka yanke a ƙasa da kuma siffofi na musamman.
• Nauyi mai nauyi da dogon bugun jiniNauyin injin guda ɗaya ya kama daga kilogiram 15 zuwa kilogiram 50, wanda ya dace da girman 650T zuwa 1800T babba Injin gyaran alluras, biyan buƙatun fale-falen, ganga masu sinadarai, manyan kwantena na abinci da sauran kayayyaki.
• Matsayi mai kyau: Daidaiton matsayi mai maimaitawa ya kai ±0.1mm, yana tabbatar da daidaiton hanyoyin daidaito kamar lakabin cikin-mold da sakawa.
• Zagaye mai sauriTsarin servo yana da saurin amsawa, yana rage lokacin ɗauka da canja wurin da kashi 30% zuwa 50%, da kuma ƙara yawan fitarwa kowace na'ura.
• Haɗin kai da yawa-tsariKayan aiki guda ɗaya yana kammala ɗauka, yanke sprue, juyawa, tarawa da kuma shirya akwati, rage aiki da kayan aiki na taimako.
• Barga kuma abin dogaro: Yana da ikon yin aiki na tsawon awanni 24 ba tare da ƙarancin lalacewa ba, ya dace da masana'antu masu duhu da kuma samar da kayayyaki da yawa don yin odar fitarwa.
• Saurin sauya samfura: Ajiye ma'auni da kiran dannawa ɗaya yana tallafawa kammala canjin takamaiman marufi daban-daban cikin mintuna 10.

Yanayi 3 na Amfani da Robots Masu Axis 5 a cikin Manyan Sikelin Marufi na Allura

1. Babban injin allurar abinci
   Cikakken tsari na ɗaukar kaya, yanke kayan da aka yi da sprue, tattarawa da jigilar kaya don akwatunan adana kayan abinci, akwatunan abincin rana, kofunan shayin madara da bokitin abinci don inganta tsafta da yawan amfanin gona.
2. Lakabi a cikin mold (IML) don manyan marufi
   Gatari biyu masu juyawa na robot masu axis 5 suna tabbatar da daidaiton wurin da aka sanya lakabin, suna haɗa lakabi da sassan filastik yayin ƙera ba tare da bugawa ba, suna ƙara kyau da inganci.
3. Marufi na masana'antu
   Tsaftace da kuma yin palleting mai ƙarfi don pallets na filastik, akwatunan jigilar kaya, ganga na sinadarai da sauran samfuran marufi masu nauyi tare da robot masu nauyi 5-axis don kawar da haɗarin hannu.
4. Tsarin sarrafa marufi mai kauri
   Taimakawa wajen jinkirta sanyaya jiki, daidaita yanayin jiki da kuma hana lalacewar jiki ga manyan bokitin ruwa, tankunan mai da kuma marufin sinadarai na yau da kullun don inganta ƙimar cancanta.
5. Manyan ramuka da kuma tarin kayan marufi
   Zaɓar hannu biyu da kuma rarrabawa a cikin ramuka da yawa da kuma yanayin tarin mold yana ƙara yawan fitarwa a kowane lokaci na naúra.
6. Haɗin haɗin bayan aiki
   Haɗa da bel ɗin jigilar kaya, injunan duba gani, na'urorin tattara akwati da kuma palletizers don samar da cikakkiyar mafita ta samarwa wacce ta haɗa da ƙera allura, sarrafa kansa da marufi.

Lamura 4 na Ainihin Aikace-aikace: Tasirin Aiwatarwa na Robots masu Axis 5 a cikin Manyan Sikelin Marufi na Allura

Shari'a ta 1: Layin Samarwa Mai Cikakken Kai Tsaye Don Manyan Kwantena Nau'in Abinci

• Kayayyakin da aka yi amfani da su: Akwatunan adana kayan abinci masu girma da kuma akwatunan abincin rana da za a iya zubarwa
• Tsarin Kayan Aiki: Robot mai sassa biyu mai sassa biyu mai sassa 5 na ZHIYI + Injin gyaran allurar 650T-850T
• Wuraren Ciwo: Kayayyaki masu girma, sauƙin gogewa, ƙarancin ingancin ɗaukar hannu, canjin samfura masu rikitarwa don ƙirar ramuka da yawa
• Mafita:

1. Cikakken injin servo mai tsawon axis 5 tare da dogon bugun da ke rufe manyan wuraren mold
2. Kayan aiki masu sassauƙa na musamman don hana karce da hana nakasa
3. Yanke sprue mai haɗaka, tsaran tsari da isar da kai ta atomatik
4. Ajiye darussa da yawa don saurin sauya samfura

• Sakamakon Aiwatarwa:
• Ƙarfin samarwa ya ƙaru da kashi 45%
• An rage farashin ma'aikata da kashi 60%
• An sarrafa ƙimar lahani a ƙasa da 0.8%
• Aiki mai dorewa na awanni 24 don tallafawa odar fitarwa mai yawa

Shari'a ta 2: Aiki Mai Nauyi na Atomatik don Fale-falen Roba na Masana'antu

• Kayayyakin da aka Yi Amfani da su: 1200mm × 1000mm fale-falen jigilar kayayyaki na yau da kullun
• Tsarin Kayan Aiki: Injin gyaran injin 1200T-1600T mai nauyi mai aiki 5-axis na ZHIYI + injin gyaran injin 1200T-1600T
• Wuraren Ciwo: Kayayyaki masu nauyi ba za a iya ɗauka da hannu ba, haɗarin tsaro mai yawa da kuma yanayin samarwa mara tabbas
• Mafita:

1. Tsarin ɗaukar nauyi mai ƙarfi don biyan buƙatun ɗaukar manyan pallets
2. Daidaita matsayi na juyawa biyu don ɗaukar hoto da sanyawa mai santsi
3. An haɗa shi da tsarin palletizing don aiwatar da tara abubuwa masu yawa ta atomatik

• Sakamakon Aiwatarwa:
• Cikakken maye gurbin aikin hannu don kawar da haɗurra na tsaro
• Lokacin zagaye ɗaya mai ɗorewa tare da canjin zagayowar ƙasa da daƙiƙa 1
• Ana tallafawa samar da kayayyaki ba tare da katsewa ba na awanni 72
• Jimillar farashin samarwa ya ragu da sama da kashi 25%

Shari'a ta 3: Atomatik na IML don Manyan Ganuwar Marufi na 5L-20L

• Kayayyakin da aka yi amfani da su: ganga na sinadarai da na marufi na abinci na lita 5-20 a kowace rana
• Tsarin Kayan Aiki: Robot servo mai axis 5 + tsarin ciyar da lakabin IML + injin ƙera allura mai girma
• Wuraren Ciwo: Babban buƙatu don daidaiton sanya lakabi, daidaita lakabin da aka haifar ta hanyar sanya alama da hannu, ƙarancin inganci da yawan amfanin ƙasa
• Mafita:

1. Matsayi mai girman gaske mai kusurwa 5 tare da gyara karkacewar gani
2. Zaɓa da lakabi tare ba tare da ƙarin lokacin zagayowar ba
3. Cikakken aiki ta atomatik ba tare da shiga tsakani da hannu ba

• Sakamakon Aiwatarwa:
• Daidaiton matsayi na lakabin har zuwa ±0.2mm
• Ingantaccen aikin samarwa ya karu da kashi 50%
• Yawan amfanin ƙasa ya kai kashi 99.2%
• Ya dace da wadatar kayayyaki na dogon lokaci ga samfuran marufi masu inganci

Robot mai kusurwa 5 5 VS Robot mai kusurwa 3: Kwatanta don Babban Marufi

Ma'aunin Zaɓin Maɓalli 6 don Robots Masu Axis 5 a cikin Manyan Sikelin Marufi na Injection Molding

1. Tan injin gyaran allura: 650T-1800T don zaɓin gargajiya, daidaita girman samfurin da nauyi.
2. Ƙarfin kaya: Zaɓi tare da ma'aunin aminci sau 1.3 na nauyin samfurin; ≥30kg don manyan pallets
3. Shafawa mai inganci: Shafawa a kwance, a tsaye da hannu zai rufe shafawa da yankin aminci
4. Tsarin Axis: Hannu ɗaya/hannu biyu, sashe ɗaya/sashe biyu; hannu biyu an fi so don ramuka da yawa/tsarin ƙira
5. Tsarin sarrafawa: Tallafawa hanyar sadarwa ta harsuna da yawa, ajiyar sigogi, ganewar asali da haɗin bayanai
6. Zaɓuɓɓukan ayyuka: Yanke Sprue, haɗakar IML, matsayi na gani, haɗar da jigilar kaya da kuma haɗar da na'ura mai ɗaukar kaya
7. Ka'idojin takardar shaida: ISO9001, CE da sauran takaddun shaida na ƙasashen duniya don biyan buƙatun fitarwa
8. Bayan tallace-tallace da bayarwa: Tallafin fasaha na duniya, samar da kayan gyara cikin sauri da kuma lokacin jagoranci mai ɗorewa

Maganin Robot na ZHIYI 5-Axis 7 da Ƙarfin Isarwa

• Kwarewa mai kyau tare da ayyuka sama da 500 masu nasara a duk duniya
• Jerin axis 5 da suka dace da injunan ƙera allurar 350T-1800T, matsakaicin kaya har zuwa 50kg ga duk manyan yanayin marufi
• Cikakken jerin da aka ba da takardar shaida tare da ISO9001 da CE don cika ƙa'idodin sayayya na duniya
• Ana iya keɓancewa don kayan aiki masu sassauƙa, haɗa IML, yanke sprue, haɗin layi gaba ɗaya da tsarin harsuna da yawa
• Ƙarfin isarwa mai ƙarfi a duniya tare da jigilar kaya cikin sauri don samfuran yau da kullun da lokacin jagora mai sarrafawa don samfuran da aka keɓance
• Jagorar zaɓin kafin siyarwa da tallafin fasaha na tsawon lokaci bayan siyarwa suna tabbatar da dorewar aikin layin samarwa

Tambayoyi 8 da Ake Yawan Yi

1. Shin ya zama dole a yi amfani da robot mai tsawon axis 5 don yin allurar marufi mai girman girma?

   Amsa: Robot mai axis 3 yana aiki ne don ƙananan marufi masu sauƙi; robot mai axis 5 yana nuna fa'idodi bayyanannu a cikin inganci, yawan amfanin ƙasa da sassauci ga manyan ayyuka, manyan ayyuka, daidaito da ayyuka da yawa, tare da ƙarancin farashi mai ɗorewa na dogon lokaci.
2. Shin robots masu axis 5 za su iya tallafawa sauya samfura cikin sauri don takamaiman takamaiman marufi?

   Amsa: Ana iya adana dabarun samarwa da yawa kuma a kira su da dannawa ɗaya; ana iya kammala sauya samfura cikin mintuna 10 ga yawancin yanayi.
3. Shin farashin kula da robot masu axis 5 yana da yawa?

   Amsa: Ta hanyar amfani da kayan aikin servo masu girma, robot ɗin suna da sauƙin gyarawa, tsawon rai da ƙarancin lalacewa, tare da ƙarancin kuɗin aiki na dogon lokaci fiye da aikin hannu da kayan aiki masu sauƙi.
4. Za a iya haɗawa da kayan aikin shirya akwati bayan aiwatarwa da kuma yin palleting?

   Amsa: Ana tallafawa daidaitattun hanyoyin sadarwa da na'urorin jigilar kaya, injunan dubawa, na'urorin tattara akwati da na'urorin fakiti don cimma cikakken aiki ta atomatik.
5. Yaya za a tabbatar da lokacin isar da kaya da kuma bayan an sayar da kaya?

   Amsa: Isarwa cikin sauri ga samfuran yau da kullun; tallafin fasaha na duniya da tsarin kayan gyara suna tabbatar da ingantaccen aiki na kayan aiki.

Kammalawa