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Rahoton gwaji na ainihi kan bayanan aiki na hannun robot ɗin servo na injin ƙera allura mai ginshiƙi uku.
2026-01-22
A zamanin Masana'antu 4.0, masana'antar yin allurar rigakafi tana fuskantar sauye-sauye a duniya ta atomatik. Karancin ma'aikata, hauhawar farashin samarwa, da kuma buƙatar samfuran da suka dace sosai suna tura masana'antun neman ingantattun servo. Hannun Robot mafita. A matsayinka na ƙwararren mai samar da tsarin masana'antu masu wayo don samfuran da aka ƙera ta hanyar allura,ZHIYI ta gudanar da gwajin aiki mai cikakken girma a kan babban kamfaninta Hannun Robotic na Servo Head mai kusurwa 3Wannan rahoton ya gabatar da bayanai na gwaji masu inganci da cikakken bayani don taimakawa kamfanonin yin allurar rigakafi na duniya, musamman ƙananan kamfanoni a Turai da Amurka, su yanke shawara kan siye da kyau. Duk samfuran da aka gwada sun samu Takaddun shaida na ISO9001 da CE, bisa ga ƙa'idodin masana'antu na duniya.
一 , Bayanin Gwaji & Tsarin Tsarin
1.1 Manufar Gwaji
Dangane da yanayin da masana'antar injection ke neman "ingantaccen aiki, daidaito, da kuma adana makamashi", wannan gwajin yana da nufin tabbatar da manyan alamun aiki na hannun robotic mai aiki da injin ZHIYI mai tsawon axis 3 a cikin yanayin samarwa na ainihi, gami da ƙarfin kaya, daidaiton matsayi, ingancin aiki, da amfani da makamashi. Sakamakon gwajin yana ba da tallafin bayanai ga masu siye na Turai da Amurka don tantance daidaitawar kayan aiki zuwa yanayi kamar ɗaukar mold mai nauyi, samar da kayan aiki daidai, da kuma aiki na awanni 24 akai-akai.
1.2 Abin Gwaji & Muhalli
- Samfurin Gwaji: ZHIYI Bull Head 3-Axis Servo Robotic Arm (Model: WKG-1000 derivative model for Injin gyaran alluras)
- Muhalli na Gwaji: Kwaikwayi yanayin aiki mai zafi da ƙura na bita na Turai da Amurka na ƙera allura, tare da sarrafa zafin jiki na yanayi a 25 - 35°C, da kuma zafi a 40% - 60%
- Kayan Aiki Masu Daidaita: Injin ƙera allurar kwance mai nauyin tan 350 - 650, ƙirar kayan lantarki masu daidaito, da ƙirar sassa masu nauyi na motoci
- Tsarin Gwaji: Duba ƙa'idodin masana'antu na duniya don masu sarrafa allurar allura, tare da buƙatun aiki na abokan cinikin Turai da Amurka don kayan aikin sarrafa kansa
1.3 Fihirisar Gwaji
Gwajin ya ƙunshi manyan ma'auni guda 5: matsakaicin ƙarfin kaya, daidaiton matsayi mai maimaitawa, lokacin aiki na zagaye ɗaya, amfani da kuzari a kowace awa, da kuma kwanciyar hankali na aiki na awanni 24. Ana gwada kowace ma'auni sau 100 akai-akai don tabbatar da daidaiton bayanai.
Gwajin Ƙarfin Nauyi: Rage Iyakar Nauyin 50kg Don Yanayi Masu Nauyi
# Servo mai axis uku Robot 5Gwajin kaya na 0kg# Tsarin riƙe mold na robot mai nauyi
Ƙarfin kaya shine babban ma'aunin kimantawa ko hannun robotic mai servo mai axis 3 zai iya daidaitawa da yanayin girma na mold da ɗaukar samfura. An tsara ZHIYI's Bull Head 3-Axis Servo Robotic Arm don wurin zafi na ƙarancin ƙarfin kaya na gargajiya na masu sarrafa axis 3 a kasuwa. Bayanan gwajin sune kamar haka:
| Gwaji Loda | Kwanciyar Hankali a Aiki | Darajar Nasarar Zaɓar Mold | Yanayin Samfurin da aka Daidaita |
|---|---|---|---|
| 20kg (nauyin yau da kullun) | Babu girgiza ko gyara yayin aiki | 100% | Harsashin kayan aikin gida, firam ɗin samfurin 3C |
| 35kg (matsakaicin kaya) | Motsi mai ƙarfi, babu wani hayaniya mara kyau a cikin tsarin watsawa | 99.8% | Sassan ciki na mota, manyan kwantena na filastik |
| 50kg (mafi girman kaya) | Ɗagawa da canja wurin laushi, fitowar ƙarfin wutar lantarki ta servo ba ta da matsala | 99.5% | Ƙwayoyin halitta masu rikitarwa, sabbin harsashin batirin motar makamashi |
Binciken Gwaji:
- Idan aka kwatanta da manyan na'urorin sarrafa servo masu girman 3 a kasuwa tare da matsakaicin nauyin 30kg, samfurin ZHIYI yana da ƙarfin kaya mafi girma da kashi 67%, wanda zai iya biyan buƙatun ɗaukar manyan samfuran ƙera allura da ƙira masu rikitarwa a masana'antar sassan motoci na Turai da Amurka da kayan aikin gida.
- A ƙarƙashin matsakaicin nauyin kilogiram 50, nasarar da aka samu wajen zana mold har yanzu tana da girma har zuwa kashi 99.5%, wanda ya fi matsakaicin masana'antu na kashi 95%. Tsarin kula da madauri mai rufewa na injin servo zai iya daidaita karfin juyi a ainihin lokaci bisa ga canjin kaya, yana guje wa matsalar faɗuwa ko girgiza abubuwa masu nauyi.
- Ga ƙananan da matsakaitan kamfanoni a Turai da Amurka waɗanda ke buƙatar rufe ƙananan samfura masu daidaito da manyan kayayyaki masu nauyi, wannan samfurin zai iya samar da "inji ɗaya don amfani da yawa" da kuma rage farashin siyan kayan aiki da yawa.
Gwajin Daidaito na Matsayi: ±0.1mm Daidaito ya cika buƙatun gyaran allura mai ƙarfi
#Maimaitawar Robot ɗin Gina Allura# Babban Daidaito Mai Tsayi Uku-Uku don Gina Allurar Kayan Lantarki
Daidaiton matsayi kai tsaye yana ƙayyade ƙimar cancantar samfuran gyaran allurar daidai. A cikin wannan gwajin, an gwada mai sarrafa servo mai axis 3 na ZHIYI don daidaita matsayi akai-akai a cikin yanayin saka kayan ƙarfe, kuma an kwatanta bayanan da masu sarrafa iska na gargajiya da masu sarrafa hydraulic:
| Nau'in Mai Gyara | Daidaiton Matsayi Maimaitawa | Saka Ƙimar Cancantar Sakawa | Yanayin Daidaito Masu Aiki |
|---|---|---|---|
| Hannun Robotic na ZHIYI mai kusurwa 3 | ±0.1mm | 99.9% | Masu haɗin samfurin 3C, abubuwan firikwensin atomatik |
| Na'urar Gyaran Fuska ta Gargajiya | ±0.3mm | Kashi 92% | Sassan filastik na yau da kullun, abubuwan da ba daidai ba |
| Mai sarrafa na'ura mai aiki da karfin ruwa | ±0.08mm | 99.7% | Tsararren tsari, farashi mai tsada |
Binciken Gwaji:
- Daidaiton matsayi na mai sarrafa servo mai axis 3 na ZHIYI ya kai ±0.1mm, wanda ya ninka na mai sarrafa pneumatic na gargajiya sau 3, wanda ya cika buƙatun daidaito na yawancin samfuran ƙirar allurar rigakafi masu inganci a Turai da Amurka. Duk da cewa ya ɗan yi ƙasa da na mai sarrafa hydraulic, farashin siye da kulawa shine kashi 50% kawai na na mai sarrafa hydraulic, wanda ya fi rahusa ga ƙananan kamfanoni.
- A cikin gwajin saka kayan haɗin 3C, ƙimar cancantar ta kai kashi 99.9%, wanda zai iya guje wa matsalar share kayan da aka samu sakamakon rashin daidaiton wurin aiki. Wannan aikin ya dace musamman ga masana'antar kera kayan lantarki na Turai da Amurka, waɗanda ke da tsauraran buƙatu kan daidaiton samfura.
- Tsarin watsawa mai inganci na na'urar sarrafawa (ta hanyar ɗaukar kayan Q235 masu ƙarfi) yana tabbatar da cewa daidaiton ba ya raguwa bayan ayyuka 10,000 da aka maimaita, wanda ya fi matsayin masana'antu na ayyuka 5,000.
Gwajin Ingancin Aiki da Amfani da Makamashi: Inganta Inganci Biyu da Ajiye Makamashi
Kwatanta amfani da makamashin robot na Servo #Gwajin inganci na kayan aikin sarrafa allurar atomatik #Gwajin zagaye na robot mai axis uku
Ga masana'antun Turai da Amurka, ingancin samarwa da amfani da makamashi sune manyan abubuwa guda biyu da ke shafar farashin. Wannan gwajin yana kwatanta lokacin aiki na zagaye ɗaya da kuma amfani da makamashin awa ɗaya na na'urar sarrafa servo mai axis 3 ta ZHIYI tare da aikin hannu da na'urorin sarrafa pneumatic na gargajiya:
4.1 Gwajin Ingancin Aiki
| Yanayin Aiki | Lokacin Zagaye Guda Ɗaya (Allura da ake ɗauka don gyaran samfurin + sanyawa) | Fitar da Kullum (tsarin aiki na awanni 8) | Ƙimar Inganta Inganci |
|---|---|---|---|
| Hannun Robotic na ZHIYI mai kusurwa 3 | 8s | Guda 3,600 | Kashi 30% sama da na'urorin sarrafa iska na gargajiya |
| Na'urar Gyaran Fuska ta Gargajiya | 11s | Guda 2,618 | - |
| Aikin hannu | Shekaru 15 | Guda 1,920 | - |
Binciken Gwaji: Lokacin zagaye ɗaya na samfurin ZHIYI shine 8s kawai, wanda ya fi guntu da kashi 27% fiye da na na'urorin sarrafa iska na gargajiya. A cikin yanayin aiki na ci gaba da awanni 24, fitarwa ta yau da kullun na iya kaiwa guda 10,800, wanda zai iya magance matsalar ƙarancin ingancin aiki da hannu a masana'antar ƙera allurar Turai da Amurka saboda ƙarancin ma'aikata.
4.2 Gwajin Amfani da Makamashi
| Nau'in Kayan Aiki | Amfani da Makamashi a Sa'a | Amfani da Makamashi na Shekara-shekara (Awa 24 × kwana 300) | Ƙimar Ajiye Makamashi Idan Aka Kwatanta Da Masu Gyaran Fuska |
|---|---|---|---|
| Hannun Robotic na ZHIYI mai kusurwa 3 | 1.2kW·h | 8,640kW·h | Kashi 45% |
| Na'urar Gyaran Fuska ta Gargajiya | 2.18kW·h | 15,700kW·h | - |
Binciken Gwaji:
- Injin servo na na'urar ZHIYI mai sarrafa na'urar yana amfani da yanayin aiki na "fitarwa akan buƙata", tare da ƙimar amfani da makamashi sama da 85%, wanda ya fi adana makamashi fiye da na'urorin sarrafa iska na gargajiya da kashi 45% . Dangane da farashin wutar lantarki na masana'antu na Turai da Amurka na $0.2/kW·h, zai iya adana $1,412 a cikin kuɗin wutar lantarki a kowace shekara ga kamfanoni.
- Na'urar sarrafawa tana da aikin kashe wutar lantarki ta atomatik na servo. Idan ta tsaya na fiye da mintuna 5, injin yana dakatar da wutar lantarki ta atomatik, wanda hakan ke ƙara rage yawan amfani da makamashi da ba dole ba. Wannan aikin ya yi daidai da manufofin adana makamashi da rage fitar da hayaki na ƙasashen Turai da Amurka.
Gwajin Kwanciyar Hankali na Aiki na Awa 24: Ƙarancin Rashin Aiki Yana Tabbatar da Samarwa Ba Tare Da Katsewa Ba
#Kwanciyar Aiki na Ci Gaba da Aikin Robot ɗin Gina Allura Mai Axis Uku# Gwajin Ƙimar Rashin Nasarar Robot na Masana'antu
Samar da kayayyaki ba tare da katsewa ba shine babban buƙatar manyan kamfanonin yin allurar allura a Turai da Amurka. Wannan gwajin ya gudanar da gwajin aiki na tsawon awanni 24 akan na'urar sarrafa servo mai sassa uku ta ZHIYI a ƙarƙashin yanayin matsakaicin nauyi na kilogiram 35, kuma sakamakon ya kasance kamar haka:
- Jimlar Zagayen Aiki: sau 10,800
- Lokutan Faɗuwa: sau 0
- Yawan Zafin Mai Gyara: ≤15°C (cikin kewayon aminci)
- Tsarin Watsawa: Babu wata alama ta lalacewa
Binciken Gwaji:
- Tsarin kula da madauri mai rufewa da tsarin watsawa mai rufewa na na'urar sarrafawa yana hana matsalolin zafi fiye da kima da lalacewa yayin aiki na dogon lokaci. Lokutan kulawa na shekara-shekara sun ninka sau ≤2, wanda ya fi ƙasa da kashi 87% na na'urorin sarrafawa na iska, wanda ke rage asarar lokacin aiki na kamfanoni.
- Na'urar sarrafawa tana da matakin kariya na IP54, wanda zai iya daidaitawa da yanayin ƙura da zafin jiki mai yawa na wuraren aikin gyaran allura na Turai da Amurka, kuma gurɓataccen mai da danshi ba ya shafar shi.
Manyan Fa'idodi & Shawarwari Kan Sayayya Na Duniya
6.1 Babban Amfanin ZHIYI 3-Axis Servo Robotic Arm
- Babban Lodi & Babban Daidaito: Matsakaicin nauyin kilogiram 50, daidaiton matsayi mai maimaitawa na ±0.1mm, wanda ya rufe duka yanayin ƙera kayan nauyi da daidaito na allura.
- Inganta Tanadin Makamashi da Ingantaccen Aiki: Kashi 45% na tanadin makamashi fiye da na'urorin sarrafa iska, kashi 30% mafi inganci, yana taimaka wa ƙananan kamfanoni da matsakaitan masana'antu rage farashi har zuwa kashi 30%.
- Takaddun Shaida na Ƙasa da Ƙasa da Inganci Mai Inganci: Takaddun ISO9001 da CE, gwajin masana'antu mai tsauri, tabbatar da bin ƙa'idodin masana'antu na Turai da Amurka.
- Magani na Musamman & Sabis na Duniya: Samar da hanyoyin walda da inlay na musamman, tare da shawarwari kafin sayarwa 24/7 da tallafin fasaha bayan sayarwa, wanda zai shafi abokan ciniki a duk duniya.
6.2 Shawarwari kan Sayayya ga Masu Sayayya na Turai da Amurka
- Daidaita Yanayi: Don daidaiton kayan lantarki da sassan mota, zaɓi daidaitaccen tsari; don manyan ƙira da kayayyaki masu nauyi, zaɓi tsari mai nauyi na musamman.
- Garanti Bayan Siyarwa: Ba da fifiko ga masu samar da kayayyaki tare da hanyoyin sadarwa na duniya. ZHIYI tana da shari'o'i sama da 500 a duk duniya, tana ba da horo da ayyukan kulawa a wurin.
- Binciken Fa'idodin Farashi: Lissafa lokacin dawowar jari bisa ga bayanai na yau da kullun da kuma adana makamashi. Matsakaicin lokacin biyan kuɗi na samfuran ZHIYI shine shekaru 1 - 2, wanda ya yi daidai da buƙatun kula da farashi na ƙananan kamfanoni na Turai da Amurka.