Amfani da Robots Masu Aiki Uku a Masana'antar Hasken Rana ta Makamashi

Amfani da Robots Masu Aiki Uku a Masana'antar Hasken Rana ta Makamashi

A sakamakon saurin sauyin makamashi a duniya, masana'antar hasken rana tana faɗaɗa a matsakaicin ƙimar ci gaban kowace shekara na lambobi biyu. Rahotannin masana'antu sun nuna cewa girman kasuwar duniya don sarrafa hasken rana ya kai dala biliyan 7.8 a shekarar 2023 kuma ana hasashen zai wuce dala biliyan 18 nan da shekarar 2030. Bayan wannan ci gaban mai ban mamaki akwai ci gaban da masana'antar hasken rana ke ci gaba da yi na tabbatar da daidaito, inganci, da kwanciyar hankali. Robots masu aiki uku-axis, tare da fa'idodin fasaha na musamman, suna zama manyan kayan aikin sarrafa kansa waɗanda ke haɗa dukkan sarkar masana'antar ɗaukar hoto.

Daidaito da Inganci: Babban Bukatun Masana'antar Photovoltaic ga Robots

Tsarin samar da samfuran photovoltaic ya ƙunshi daga sarrafa kayan silicon, kera ƙwayoyin halitta, marufi na module zuwa aikin tashar wutar lantarki da kuma kula da su. Kowane mataki yana sanya buƙatu masu tsauri kan kayan aiki na atomatik. Kauri na silicon wafer ya ragu daga 160μm na gargajiya zuwa ƙasa da 100μm; wannan kayan mai siririn takarda yana lalacewa cikin sauƙi ta hanyar ƙananan kumbura. Kowane ƙaruwa na 0.1% a cikin ingancin canza ƙwayoyin halitta yana buƙatar sarrafa matakin micron a cikin tsarin kera. Daidaiton marufi na module kai tsaye yana ƙayyade daidaiton samar da wutar lantarki na tashar wutar lantarki a tsawon rayuwarta ta shekaru 25.

Robobin servo masu axis uku, ta hanyar daidaitaccen daidaitawa a cikin girman X, Y, da Z da kuma kula da madauri a rufe na tsarin servo, sun cika waɗannan buƙatun daidai. Idan aka kwatanta da kayan aikin pneumatic na gargajiya ko stepper, maimaituwarsu ya kai ±0.02mm, tare da mafi ƙarancin lokacin ɗauka na daƙiƙa 1.4 kawai. Yayin da suke cimma babban aiki, suna sarrafa ƙimar karyewar silicon wafer zuwa ƙasa da 0.03%, ƙasa da 1.2% na aikin hannu. Wannan fa'ida biyu ta "babban daidaito + babban gudu" ta sa su zama babban ɓangaren layukan samarwa na photovoltaic ta atomatik.

Cikakken Tsarin Shiga: Yanayi Uku na Aikace-aikace na Robots Masu Aiki Uku

1. Kera Wafer na Silicon: Kariyar Daidaito daga Sandunan Silicon zuwa Wafers

A cikin tsarin samar da silicon wafer, daga yanke ingot na silicon polycrystalline zuwa yanke sandar silicon monocrystalline, sannan zuwa hanyoyin sarrafawa kafin lokaci kamar tsaftacewa da rubutu, robot masu aiki uku suna taka muhimmiyar rawa a cikin canja wurin kayan aiki. Ta amfani da tsarin tuƙi na stepper mai sarrafa PLC, Gwangwanin Robot yana daidaita sarari mai girma uku cikin sauƙi. Idan aka haɗa shi da na'urar tsotsar injin da aka keɓance, zai iya ɗaukar wafers na silicon daban-daban cikin sauƙi.

A cikin layin samar da siraran wafer silicon na First Solar a Amurka, wani robot mai aiki uku yana aiki tare da kayan aikin yanke laser don cimma canja wuri nan take da kuma rarraba wafer silicon bayan yankewa. Wannan yana inganta ingancin sarrafa wannan tsari da kashi 40% kuma yana rage yawan guntuwar gefen wafer silicon da kashi 65%. Wannan haɗin gwiwa mai inganci ba wai kawai yana rage matakan tsaka-tsaki na buffer ba, har ma yana rage haɗarin gurɓatawa ta hanyar tsari mara taɓawa gaba ɗaya, yana shimfida harsashi mai ƙarfi don kera ƙwayoyin halitta na gaba.

2. Kera Kwayar Halitta: Aikin Matakin Micron Yana Tabbatar da Ingancin Canzawa

Kera ƙwayoyin halitta shine ginshiƙin samar da hasken rana. Musamman tare da amfani da fasahar ƙwayoyin halitta masu inganci kamar HJT da TOPCon, ana buƙatar ƙarin buƙatu akan matakan sarrafa kansa na ayyuka kamar buga lantarki, shafa, da kuma amfani da laser doping. robots masu aiki uku a cikin wannan tsari galibi ana nuna shi a cikin daidaitaccen tsarin docking da daidaitawar sigogi tsakanin kayan aikin tsari.

A cikin tsarin shafa PECVD na ƙwayoyin HJT na faranti, robot ɗin yana buƙatar jigilar wafer ɗin silicon daidai zuwa ɗakin shafa. Kuskuren sanya shi yana shafar daidaiton layin fim ɗin kai tsaye. A cikin maganin masana'antar kayan aiki na Turai, robot mai aiki uku, ta hanyar sadarwa ta ainihin lokaci tare da babban tsarin sarrafawa na kayan aikin, yana sarrafa daidaiton sanya wafer ɗin silicon a cikin ±0.05mm, yana taimakawa samar da yawan ƙwayoyin HJT don cimma matsakaicin ingancin juyawa fiye da 25%. A cikin tsarin buga lantarki, robot ɗin, tare da tsarin gane gani, yana ba da damar juyawa da sanya ƙwayoyin cikin sauri, yana ƙara ƙarfin bugawa da 30%.

3. Marufi da Aikin Cibiyar Wutar Lantarki da Kulawa: Cikakken Ƙarfafawa

A cikin tsarin marufi na module, robot mai sassa uku yana da alhakin tara kayan aiki ta atomatik kamar gilashin photovoltaic, fim ɗin EVA, igiyoyin tantanin halitta, da zanen baya, da kuma haɗa firam ɗin da mannewa. Ikon haɗin gwiwa na digiri da yawa na 'yanci na iya daidaitawa da buƙatun samarwa na kayayyaki masu girma dabam-dabam, daga na'urori na yau da kullun na 166mm zuwa na'urori masu girma 210mm, waɗanda ke buƙatar gyare-gyaren shirye-shirye kawai don sauyawa cikin sauri, wanda ke rage farashin gyaran layin samarwa sosai.

A fannin aiki da kula da tashoshin wutar lantarki, injinan tsaftacewa da duba na'urorin da ke sanye da tsarin servo mai sassa uku suna maye gurbin aikin hannu a hankali. Hannun Robots na iya motsawa cikin sassauci akan jerin wutar lantarki na photovoltaic, suna aiki da manyan bindigogin ruwa ko goga don tsaftace kayan aikin, yayin da suke gano lahani a wuraren zafi ta hanyar na'urorin gano ƙarshen sakamako. Bayanai sun nuna cewa tsarin tsaftacewa ta atomatik na iya ƙara samar da wutar lantarki ta module da kashi 5%-8%, yayin da rage farashin kulawa da kashi 42% idan aka kwatanta da tsaftacewa da hannu. A cikin aikin da aka yi na tashar wutar lantarki ta Sudair mai ƙarfin lantarki 600MW a Saudiyya, amfani da irin waɗannan makamai na robot ya rage asarar wutar lantarki ta shekara-shekara da kashi 37%.

Haɗakar Fasaha: Alkiblar Ci Gaban Nan Gaba na Makamai Masu Amfani da Robobi Masu Amfani da Photovoltaic

Yayin da masana'antar daukar hoto ke canzawa zuwa "ingantaccen aiki, siririn wafers, da hankali," hannayen robotic masu servo guda uku suna canzawa ta hanyoyi uku: Na farko, haɗawa da fasahar dijital tagwaye don inganta yanayin motsi ta hanyar kwaikwayon kama-da-wane, rage lokacin gyara kayan aiki da kashi 50%; na ​​biyu, haɗa tsarin hangen nesa na AI don cimma ganowa a ainihin lokaci da rarraba lahani na saman silicon wafer, inganta yawan aiki; da na uku, haɓaka samfura masu ƙarfi da juriya ga yanayi don daidaitawa da buƙatun kulawa na tashoshin wutar lantarki a cikin mawuyacin yanayi kamar hamada da plateaus, tare da kewayon zafin aiki da aka tsawaita zuwa -40℃ zuwa 85℃.

Hukumar Kula da Fasaha ta Duniya (IEC) tana haɓaka tsarin sadarwa ta atomatik ta photovoltaic wanda zai ƙara haɓaka haɗin kai tsakanin robots masu aiki da tsarin samar da photovoltaic uku. A nan gaba, waɗannan kayan aikin atomatik ba wai kawai za su zama sassan aiwatarwa ɗaya ba, har ma za su zama ginshiƙai a cikin canjin dijital na masana'antar photovoltaic, suna ba da tallafi mai ƙarfi ga manufofin makamashi mai tsabta na duniya.

Robot Guda ɗaya#Aikin Robot ɗin#Robo Motar Servo#Robotan Axis Huɗu#Mizanin Servo#Robot M#Robot na Masana'antu

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