Nazarin Shari'a Kan Marufi Mai Sauri Tare da Robot Mai Aiki Uku A Masana'antar Marufi Na Abinci

Nazarin Marufi Mai Sauri Na Robot Masu Aiki Uku A Masana'antar Marufi Na Abinci

A cikin tarurrukan samar da marufi na abinci, daidaita gudu da daidaito koyaushe babban ƙalubale ne - biyan buƙatun oda mai yawa a lokutan bukukuwa masu zafi tare da tabbatar da tsaftar abinci, aminci, da kuma ingancin marufi. Lokacin da marufi da hannu ke fuskantar ƙalubalen inganci da ƙarancin ma'aikata, kuma injinan gargajiya suna fama da daidaitawa da samar da kayayyaki masu sassauƙa a cikin nau'ikan samfura da yawa, robots masu aiki uku-axis, tare da saurin amsawarsu da kuma daidaitaccen iko, sun zama muhimman kayan aiki don magance matsalolin masana'antu. Waɗannan misalai uku masu amfani daga fannoni daban-daban na abinci za su nuna cikakken yadda darajar fasaharsu ta canza zuwa fa'idodin samarwa.

Nazarin Shari'a na 1: Marufi na Cokali Mai Naɗewa—Magani na 1 ga 24 Ya Samu Rage Kuɗin Aiki Kashi 90%.

A fannin samar da kayan teburi da za a iya zubarwa a masana'antar dafa abinci, ƙaramin girman cokali da girman cokali mai yawa suna sanya buƙatu masu tsauri kan sarrafa marufi ta atomatik. Wani kamfanin samar da kayan abinci na duniya ya daɗe yana dogara da aikin hannu don naɗe cokali, yana fuskantar katsewar samarwa saboda ƙimar ma'aikata da kashi 30% da wahalar sarrafa yawan bin ƙa'idodin tsafta na fakitin mutum ɗaya. Gabatar da robot ɗin SW6308s mai sassa uku daga Siweike ya canza tsarin samarwa gaba ɗaya, yana ba da damar samar da mafita ta atomatik ta 1-out-24.

Wannan tsarin yana samun cikakken atomatik daga Injin gyaran allura Zaɓar sashi zuwa naɗewa da marufi ta hanyar daidaita daidaiton injunan servo masu axis uku. An sanye shi da na'urorin riƙe injin tsabtace iska na musamman, robot ɗin yana ɗaukar dukkan cokulan da ke naɗewa cikin daƙiƙa 0.3 bayan injin ƙera injin allura mai nauyin tan 250 ya kammala tsarin ƙirƙirar mold mai tsawon 1-out-24. Fassara mai sauri tare da gatari X da Y (matsakaicin gudu har zuwa m1.5/s) yana canja wurin cokulan zuwa tsarin naɗewa, yayin da gatari Z ke sarrafa matsin lamba na ƙasa daidai don kammala siffa. A matakin marufi, maimaita motsi na axis uku ya kai ±0.1 mm, yana tabbatar da cewa kowane cokali an saka shi daidai a cikin matsayin da aka ƙayyade a cikin fim ɗin marufi mai haske, yana guje wa wrinkles da kuskuren daidaitawa da aka saba gani a cikin marufi da hannu.

Bayanan aiki na ainihi sun nuna cewa wannan mafita yana ƙara ingancin marufi na layin samarwa guda ɗaya zuwa guda 1440 a minti ɗaya, daidai da nauyin ma'aikata 6 masu ƙwarewa, wanda ke rage farashin aiki kai tsaye da 90%. Mafi mahimmanci, tsarin servo drive ɗin da aka rufe gaba ɗaya yana kawar da haɗarin gurɓatawa daga hulɗa da mutane, yana ƙara ƙimar bin ƙa'idodin tsaftar marufi daga 92% zuwa 99.8%. Kuskuren sanya tambarin alama akan marufi mai haske ana sarrafa shi cikin 0.5mm, yana ba da tallafi ga kamfanonin abinci don cimma ƙimar alama.

Nazarin Yanayi na 2: Marufi na Sandwich da Aka Shirya Don Cin Abinci - Maganin "Mai laushi" mai sauri na Sandwich 60 a minti daya

Karancin ma'aikata a masana'antar abinci bayan Brexit ya kawo babban layin marufi na sandwich na kamfanin abinci da aka shirya don ci ya kusa karewa. Marufi na gargajiya ba wai kawai ya kai saurin sandwiches 15 kawai a minti daya ba, har ma ya sha wahala daga canjin samfura da kashi 3% saboda rashin daidaiton zafin hannu da matsin lamba, da kuma ƙarancin bayyanar da kashi 8% na lahani ga marufi mai tagogi. An warware waɗannan matsalolin cikin sauƙi ta hanyar gabatar da robot ɗin KR AGILUS HM wanda aka sanye shi da tsarin servo mai axis uku.

Maganin laushi da raunin sandwici, wannan maganin yana amfani da na'urorin riƙewa masu sassauƙa da aka yi da bakin ƙarfe mai kama da abinci, tare da fasahar sarrafa ƙarfi daga injin servo mai axis uku, don daidaita matsin lamba tsakanin 5-10N daidai - tabbatar da riƙewa mai ƙarfi ba tare da matsewa da canza siffar biredi ba. A kan layin jigilar kaya, injin servo mai axis X yana tura na'urorin riƙewa su fassara a 1.2 m/s, yayin da na'urar Z ke motsa su a tsaye a 0.8 m/s, yana canja wurin sandwici daga bel ɗin jigilar kaya zuwa jakunkunan takarda na kraft. Na'urar Y tana daidaita kusurwar samfurin don tabbatar da cewa sandwici masu axis suna daidai a cikin jakar.

Na'urar firikwensin hoto da tsarin servo mai axis uku suna samar da tsarin kula da madauri mai rufewa: lokacin da na'urar firikwensin ta gano karkacewar kusurwar yanke sandwich >2°, injin servo nan take yana daidaita kusurwar juyawar riƙo don hana samfuran da ke da lahani shiga matakin marufi. Wannan yana cimma saurin marufi na sandwiches 50-60 a minti ɗaya, sau uku fiye da marufi da hannu; ƙimar nakasa samfurin ta ragu zuwa 0.1%, kuma ƙimar lahani ta bayyana ƙasa da 0.5%. Mafi mahimmanci, ƙirar man shafawa na dindindin na tsarin servo yana rage farashin kula da kayan aiki da kashi 40%, yana ba da damar lokacin biyan kuɗi na watanni 16 kacal, wanda ya magance matsalar masana'antar abinci mai shirye-shiryen ci inda "babban gudu da laushi suna da wahalar cimmawa a lokaci guda."

Nazarin Yanayi na 3: Marufi na Gasa Kullu - Haɗin gwiwa Mai Inganci a Cikin Ƙaramin Wuri (Daƙiƙa 1.5)

Wani kamfanin yin burodi da ke Vienna yana tattara kullu mai laushi da ɓawon burodi kai tsaye daga mai sanyaya 6°C. Ƙananan zafin jiki ya haifar da raguwar ingancin aiki da hannu, kuma kullu mai laushi ya lalace cikin sauƙi yayin canja wurin. Mafi ƙalubalen shine ƙarancin sarari a cikin wurin samar da kayayyaki, wanda ba zai iya ɗaukar kayan aikin marufi na gargajiya ba. Tsarin sarrafa kansa mai ƙarfi bisa fasahar servo mai sassa uku ya zama mabuɗin shawo kan matsalolin sarari da inganci.

Wannan maganin ya yi amfani da robot guda biyu masu juyawa, waɗanda aka dakatar da su a cikin axis uku. Ta hanyar tsarin tafiyar da aka yi a kan gatari na X da Y, an gina cikakken sashin marufi a cikin sararin murabba'in mita 3 kacal. An sanya wa robot ɗin da ke da alhakin riƙe kullu mai siffar shebur, kuma injin servo na Z-axis yana sarrafa zurfin saukowa daidai, yana guje wa hulɗa da marufin foil mai sanyi da tauri. Bayan ya kama fakiti huɗu na kullu mai nauyin gram 125, motsi na XY mai daidaitawa ya kammala canja wurin cikin daƙiƙa 0.8 kacal. Robot SA lokaci guda yana kammala samar da akwatin kwali: bayan an ɗaga shi da injin cire iska, tsarin servo mai kusurwa uku yana tura akwatin kwali ta cikin bututun manne, kuma, tare da manne, yana kammala aikin samar da shi. Duk tsarin, tare da canja wurin kullu, yana samar da zagaye mai daidaitawa na daƙiƙa 1.5.

Babban aikin aiki mai ƙarfi na servo mai axis uku Tsarin shine ginshiƙin inganta ingancinsa—aikin hanzarin robot ɗin ya kai mita 10/s², wanda ya wuce iyakokin aikin hannu, kuma maimaituwa na ±0.02mm yana tabbatar da cewa an sanya kowace fakitin kullu daidai a cikin akwatin. A lokaci guda, ƙirar ƙimar aminci ta tsarin servo SIL3-Ple tana ba da damar kayan aiki su yi aiki lafiya ba tare da shingen kariya ba, wanda hakan ke ƙara adana sarari. A lokacin lokacin kololuwar burgers na apple, wannan tsarin yana aiki a kai a kai awanni 24 a rana, yana ƙara yawan marufi na yau da kullun zuwa sau biyar fiye da hanyoyin gargajiya na hannu, kuma yana rage yawan karyewar kullu daga kashi 12% zuwa 0.3%, wanda ya cika ƙa'idodin tsabta da aminci na kayan gasa.

Fasaha ta Servo ta Axis Uku: Sake Gina Babban Gasar Marufi na Abinci

Wannan lamari da ke sama ya nuna muhimmancin robots masu aiki da axis uku a fannin marufi na abinci: injinan servo ɗinsu suna samun martanin matakin millisecond ta hanyar sarrafa bugun jini, tare da sukurori masu aiki da daidaito da jagororin layi, suna cimma daidaito tsakanin motsi mai sauri da matsayi daidai - mabuɗin warware sabanin da ke tsakanin "matsalolin inganci" da "asarar inganci" a cikin marufi na abinci. A lokaci guda, ƙirar tsari mai cikakken rufewa da aikace-aikacen kayan shafawa na abinci suna dacewa da ƙa'idodin tsabta na duniya kamar FDA da EU 10/2011 cikin sauƙi, kuma sun dace da yanayin samarwa na musamman kamar ƙarancin zafi da danshi.

Daga kayan teburi da za a iya zubarwa zuwa abincin da za a iya ci, daga sinadaran yin burodi zuwa akwatunan kyauta masu inganci, robot masu servo uku suna sake fasalta inganci da ingancin marufin abinci ta hanyar sarrafa motsi mai sassauƙa, ƙirar sarari mai ƙanƙanta, da kuma iyawar haɗin gwiwa mai wayo. Ga kamfanonin samar da abinci, zaɓar mafita ta marufi mai servo uku da aka tsara bisa ga nau'ikan samfuran su ba wai kawai ma'auni ne na ɗan lokaci don magance ƙarancin ma'aikata ba, har ma da saka hannun jari na dogon lokaci don gina tattalin arziki mai girma da haɓaka gasa a alama.

Hannun Axis 3#Axis Uku Hannun Robot#Robot na Traverse#Servo na Standard#Robot na Hannun Guda ɗaya#Robot na Hannun da aka haɗa

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