Tsarin Daidaita Na'urar Molding ta Allura da Tsarin Hannu na Robot

Injin gyaran allura Tsarin Daidaita Hannu da Tarin Hannu na Robot

A cikin ci gaban fasaha ta atomatik a duniya a masana'antar ƙera allura, daidaiton injunan ƙera allura da kuma robots ɗin servo kai tsaye yana tantance ingancin samarwa, tsawon lokacin kayan aiki, da amincin aiki. Mutane da yawa masu siye, suna sakaci da daidaita kimiyya na "tonnage da bugun jini," suna fuskantar matsaloli kamar toshewar hannun robot yayin cire wani ɓangare, lalacewar samfura, har ma da karo da kayan aiki, wanda ke yin mummunan tasiri ga yawan aiki. Wannan labarin zai yi nazari sosai kan dabarar daidaitawa ta asali don injin ƙera allurar injin da bugun hannun robot, tare da haɗa yanayin aiki na masana'antu don samar da hanyoyin zaɓi kai tsaye, yana taimaka wa masu siye su yi zaɓe daidai.

I. Me ya sa yake da mahimmanci a yi la'akari da daidaita adadin injin ƙera allura da bugun hannu na robot?

Yawan injin ƙera allura (ƙarfin matsewa) yana da alaƙa kai tsaye da girman mold, bugun buɗe mold da rufewa, da kuma sararin ƙera samfura, yayin da bugun hannun robot ke ƙayyade ko zai iya rufe kewayon ɗaukar samfura da kuma kammala ayyukan da suka dace. Daidaitawa mara kyau na iya haifar da manyan matsaloli guda uku:

Rashin isasshen bugun jini: Rashin iya faɗaɗawa gaba ɗaya zuwa wurin ɗaukar mold, ko tsangwama ga mold yayin buɗewa da rufe mold, wanda ke haifar da gazawar ɗaukar mold da karo na kayan aiki;
Yawan bugun jini: Yana haifar da asarar kuɗin kayan aiki kuma yana ƙara lokacin motsi na hannun robot, yana rage lokacin zagayowar samarwa (yana rage ƙarfin aiki na awa ɗaya da kashi 5%-15%);
Rashin daidaiton daidaito: fa'idodin daidaito mai girma na Hannun Robot na Servo ba za a iya amfani da shi gaba ɗaya ba, wanda ke haifar da karkacewar matsayin samfuri da matsalolin raguwa.

Ga kamfanonin masana'antu da ke neman "rage farashi da inganta inganci," daidaiton kimiyya shine ginshiƙin aiki mai dorewa na layukan samarwa ta atomatik da kuma babban abin da ake buƙata don rage farashin ma'aikata da fiye da 30% (bayanai daga shari'o'in aiki a masana'antar sarrafa kansa ta masana'antu).

II. Binciken Manufofi na Musamman: Alaƙar da ke tsakanin Tonnage na Injin Molding na Allura da kuma bugun hannun Robot

1. Abubuwan da ke tasiri ga injin ƙera allurar daidai gwargwado
Tan injin ƙera allura (naúrar: tan/T) yana wakiltar girman ƙarfin matsewa, yana ƙayyade kai tsaye:
Matsakaicin girman mold (faɗi, tsayi, kauri);
Matsakaicin bugun buɗewa da rufewa na mold (matsakaicin tazara tsakanin faranti masu motsi da waɗanda aka gyara na injin ƙera allura);
Yankin ƙera kayan (mafi girman tan ɗin, girman girman/nauyin kayan da za a iya samarwa ya fi girma).

2. Ma'auni Uku na Tafiya Hannun Robot
Tafiyar hannun robot mai aiki yana buƙatar rufe dukkan "tsarin cire sassa," kuma manyan fannoninsa sun haɗa da girma uku:
Tafiya a kwance (axis X): Tsarin motsi a gefen hagu-dama, wanda ke buƙatar rufe faɗin mold + matsayin sanya samfurin bayan cirewa;
Tafiya a tsaye (axis-Z): Tsarin motsi a cikin alkiblar sama-ƙasa, wanda ke buƙatar daidaita bugun buɗewa da rufewa na injin ƙera allura + tsayin samfurin + izinin aminci;
Tafiya ta gaba/baya (axis na Y): Nisa tsakanin motsi zuwa/daga injin ƙera allura, wanda ke buƙatar rufe zurfin mold + ragewar cire ɓangaren.
Dole ne a daidaita dukkan girma uku daidai da sigogin da suka dace da adadin injin gyaran allurar don cimma "cire sassa masu inganci da aiki ba tare da tsangwama ba."

III. Tsarin Daidaita Tsarin Injin Motsa Allura da Tafiya Hannun Robot (Sigar Aiki)

Dangane da ƙa'idodi masu amfani a masana'antar injection ta duniya, an tabbatar da waɗannan dabarun ta hanyar shari'o'in aiki sama da dubu (wanda ke nuni da ƙwarewar aiwatar da aikin ZHIYI Intelligent na 500+), kuma suna aiki ga zaɓin hannun robot mai axis 3 da 5-axis servo.

1. Tsarin Daidaita Tafiya a Kwance (X-axis)
Tafiya a Kwance = Matsakaicin Faɗin Mold (W) + Nisa ta Tsaro (S1) + Matsakaicin Sanya Samfuri (L)
Matsakaicin Faɗin Mold (W): Matsakaicin girman gefe daga farantin mold ɗin da aka gyara zuwa farantin mold mai motsi na injin ƙera allura (ana iya samunsa a cikin teburin sigogin injin ƙera allura);
Nisa ta Tsaro (S1): Wurin da aka tanada don guje wa tsangwama tsakanin hannun robot da mold da jikin injin ƙera allura, yawanci 50-100mm (mafi girman mold ɗin, ƙimar ta fi girma);
Rage Sanya Samfurin (L): Nisa ta gefe na samfurin da aka sanya a kan bel/kwantenar jigilar kaya bayan an cire shi, yawanci 100-300mm (an daidaita shi bisa ga tsarin layin samarwa).
Misali: Injin ƙera allura mai nauyin tan 50 tare da matsakaicin faɗin mold na 400mm, nisan aminci na 80mm, da kuma matsakaicin sanya samfurin na 200mm, sannan tafiyar kwance = 400+80+200=680mm. Ana ba da shawarar a yi amfani da hannun robot mai aiki da servo tare da tafiya kwance na 700mm.

2. Tsarin Daidaitawar Stroke a Tsaye (axis-Z)
Buɗewar Tsaye = Matsakaicin Injin Ginawa na Allura Buɗewa/Rufewa (H) + Tsawon Samfura (h) + Nisa ta Tsaro (S2) + Rage Tsayin Cire (H1)
Buɗewa/Rufe Injin Motsa Jiki Mafi Girma (H): Matsakaicin nisan ɗagawa na farantin motsi na injin motsa jiki (babban siga, wanda ya kamata ya dogara da teburin sigogin da masana'antar injin motsa jiki ta samar);
Tsawon Samfurin (h): Matsakaicin tsayin samfurin da aka yi da simintin (gami da tsayin ƙofar da mai gudu);
Nisa ta Tsaro (S2): An ajiye sarari a tsaye don hana hannun robot ɗin ya yi karo da farantin saman/ƙasa na mold, yawanci 30-80mm;
Rage Tsayin Cire Sashe (H1): Tsayin da samfurin ke tashi bayan an cire shi (dole ne ya fi saman farantin mold don sauƙin motsi a kwance), yawanci 50-150mm.
Misali: Ga injin ƙera allura mai nauyin tan 100 tare da matsakaicin bugun buɗewa/rufewa na 350mm, tsayin samfurin 50mm, nisan aminci na 50mm, da kuma matsakaicin tsayin cire wani ɓangare na 100mm, bugun tsaye = 350+50+50+100=550mm. Ana ba da shawarar a yi amfani da hannun robot mai aiki da bugun tsaye na 600mm.

3. Tsarin Daidaita bugun gaba/baya (axis-Y)
Gaba/Baya da baya = Matsakaicin Zurfin Mold (D) + Kauri na Injin Molding na Allura (T) + Nisa ta Tsaro (S3)
Zurfin Mold Mafi Girma (D): Matsakaicin girman tsayi na mold daga layin rabuwa zuwa farantin baya;
Kauri na Injin Gyaran Allura (T): Kauri na farantin motsi/gyaran injin gyaran allura (ana iya samunsa a teburin sigogin injin gyaran allura);
Nisa ta Tsaro (S3): An ajiye sarari a gaba/baya don hana hannun robot ɗin shiga cikin bututun injin ƙera allura da ganga, yawanci 50-100mm.
Misali: Ga injin ƙera allura mai nauyin tan 200 tare da zurfin mold mafi girman 300mm, kauri na platen na 200mm, da kuma nisan aminci na 80mm, bugun gaba/baya = 300+200+80=580mm. Ana ba da shawarar a yi amfani da hannun robot mai aiki da bugun gaba/baya na 600mm.

IV. Teburin Bayani don Zaɓin Buga Hannun Robot don Injinan Motsa Allura daban-daban

Lura: Abubuwan da ke sama ƙimomin tunani ne na gabaɗaya. Ya kamata a daidaita zaɓin ainihin dangane da girman mold, tsarin layin samarwa, da hanyar ɗaukar kaya (hannu ɗaya/hannu biyu). Ana ba da shawarar a tuntuɓi ƙungiyar ƙwararru ta fasaha don lissafi.

V. Matakai Uku Masu Muhimmanci Don Lissafin Daidaitawa (Jagorar Aiki ta Mai Saya)

Tattara ainihin sigogi: Sami "tannage, matsakaicin bugun buɗewa/rufewa na mold, da kauri na platen" daga masana'antar injin ƙera injunan ƙera injuna, da kuma "mafi girman faɗin mold/zurfi/tsawo" daga masana'antar ƙera injuna. A bayyane yake ayyana girman samfurin da tsarin layin samarwa (matsayin sanya samfurin);
Lissafi ta amfani da dabara: Lissafin kowane abu bisa ga dabarar bugun kwance, a tsaye, da gaba-da-baya da ke sama. Dole ne a daidaita nisan aminci bisa ga yanayin aikin bita na ainihi (misali, ana iya rage shi yadda ya kamata idan sararin bitar ya yi ƙanƙanta, amma ba ƙasa da 30mm ba);
Rage yawan ajiyar kaya: Ƙara kashi 5% zuwa 10% na riba ga sakamakon lissafi don jure wa yanayi kamar canje-canjen mold da maimaitawar samfura (misali, idan bugun kwance da aka ƙididdige shine 680mm, zaɓar 700-750mm ya fi aminci).

VI. Kurakuran Daidaitawa da Aka Saba Yi da Hanyoyin Gujewa

Kuskure na 1: Kawai la'akari da girman tan, yin watsi da girman mold
Ana iya haɗa injunan ƙera allura masu tan ɗaya da molds masu girma dabam-dabam (misali, injin ƙera allura mai tan 100 za a iya haɗa shi da molds mai faɗin mm 300mm ko 500mm). Zaɓar kai tsaye bisa ga tan na iya haifar da rashin isasshen bugun jini cikin sauƙi.
Gujewa: Yi amfani da ainihin girman mold a matsayin ainihin siga, kuma yi amfani da tonnage kawai a matsayin ƙarin bayani.

Kuskure na 2: Ɗauki ɗan ƙaramin nisa na aminci
Zaɓin mafi ƙarancin bugun don rage farashi, yin watsi da abubuwa kamar ƙurar wurin aiki da girgiza kayan aiki, na iya haifar da karo cikin sauƙi.
Gujewa: Ajiye 50-100mm don yanayi na yau da kullun, da kuma 100-150mm don samar da kayayyaki masu inganci ko kuma ƙira mai rikitarwa.

Kuskure na 3: Girman bugun, mafi kyau
Yawan bugun jini zai ƙara lokacin motsi na hannun robot (kowane ƙarin bugun jini na 500mm yana ƙara lokacin ɗauka sau ɗaya da daƙiƙa 0.3-0.5), wanda hakan zai rage zagayowar samarwa.
Gujewa: Lissafa daidai bisa ga dabarar, kuma a ajiye ƙarin kuɗin da ake buƙata kawai. Kuskure Ra'ayi na 4: Yin sakaci da Sigogi na Daidaiton Robot na Servo
Yayin da yake daidaita tsawon bugun, yana da mahimmanci a tabbatar da cewa robot ɗin zai iya maimaitawa (ana ba da shawarar a cikin ±0.1mm) don guje wa shafar kwanciyar hankali na zaɓe.
Gujewa: Ba da fifiko ga zaɓar robot ɗin servo tare da takaddun shaida na ISO9001 da CE (kamar samfuran jerin ZHIYI) yayin zaɓe don tabbatar da daidaito da kwanciyar hankali.

VII. Ƙarin La'akari Don Zaɓin Robot ɗin Servo

Daidaito tsakanin kaya da bugun jini: Girman bugun jini, girman nauyin da ake buƙata ga robot (misali, bugun kwance na 2000mm yana buƙatar ƙarfin kaya na ≥10kg) don hana girgiza yayin motsi;
Bukatun Daidaito Tsakanin Hannun Jari Masu Yawa: Yanayi masu rikitarwa na gyaran allura (kamar gyaran insert da kuma ɗaukar wurare da yawa) suna buƙatar robot mai aiki da hannu biyu mai aiki da hannu mai aiki da hannu 5. Dole ne a yi la'akari da tsangwama tsakanin hannayen biyu lokacin da ake daidaita bugun;
Magani na Musamman: Don ƙira na musamman (kamar ƙirar jan hankali, ƙirar launuka biyu) ko layukan samarwa marasa daidaituwa, ana buƙatar ƙungiyar ƙwararru don samar da ƙirar bugun jini ta musamman (ZHIYI na iya samar da bincike a wurin da kuma ayyukan ƙira mafita);
Bayan tallace-tallace da Tallafin Fasaha: Zaɓi masana'anta da ke ba da tallafin fasaha na awanni 24 don guje wa lokacin dakatar da layin samarwa saboda matsalolin daidaitawa.

Kammalawa: Daidaita Kimiyya shine Babban Bukatar Haɓaka Aiki da Kai

Daidaita daidaiwar injin gyaran allura da bugun robot shine ginshiƙin cimma "ingantaccen, karko, kuma mai aminci" samarwa ta atomatik. Ta amfani da dabarun da ke sama da jagororin zaɓi, masu siye za su iya kammala lissafin zaɓi da farko, amma don yanayi masu rikitarwa (kamar sauya mold da yawa, samar da daidaito mai girma), ana ba da shawarar tuntuɓar ƙungiyar ƙwararru ta fasaha.