Sayen Robot ɗin Gyaran Allura: Ma'auni 3 Masu Muhimmanci na Fasaha da Za a Yi La'akari da su

Allura Robot ɗin Gyara Sayayya: Ma'aunin Fasaha guda 3 masu mahimmanci da za a yi la'akari da su

A cikin yanayin masana'antu na duniya zuwa ga sarrafa kansa, zaɓar robot ɗin servo na allurawanda ya dace da buƙatun samarwa kai tsaye yana ƙayyade yawan amfanin ƙasa, inganci, da kuma kuɗin dogon lokaci na layin samar da allurar ƙera allura. Duk da haka, masu siye da yawa galibi suna faɗawa cikin tarkon "kallon kawai" Injin gyaran allura "tannage" da "kwatanta farashi ba tare da wata-wata ba," yin watsi da daidaita sigogin fasaha na asali - daga ƙarshe yana haifar da raguwar lokacin aiki na robot akai-akai, ƙaruwar ƙimar sharar samfura, da kuma ƙaruwar farashin ɓoyewa.

I. Muhimmin Siga na Fasaha 1: Maimaitawa - "Maɓallin da Ba a Gani ba" don Yawan Samfuri

1. Menene maimaituwa?

Maimaitawa yana nufin kewayon kuskure lokacin da robot ɗin ya dawo wuri ɗaya bayan kowane ɗaukar hoto da sanyawa. Yawanci ana auna na'urar a cikin milimita (mm) ko micrometers (μm). Don samar da ƙera allura, ba "mafi girma ya fi kyau ba," amma "mafi kyau da dacewa da yanayin aikace-aikacen" - wannan shine babban dabarar zaɓar maimaituwa na robot ƙera allura.

2. Me yasa yake da mahimmanci ga samarwa?

- Ga kayayyakin likitanci (kamar maƙallan firikwensin) ko ƙananan kayan lantarki: ana buƙatar daidaito na ±0.02mm ko ƙasa da haka, in ba haka ba zai haifar da matsi da gazawar haɗa kayan aiki;

- Don sabbin akwatunan batirin abin hawa masu amfani da makamashi: daidaiton yana buƙatar a sarrafa shi cikin ±0.05mm don gujewa wuce iyakokin kuskuren kauri bango da rage ƙimar lahani daga 1.2% zuwa 0.03%;

- Ga sassan kayan aikin gida (kamar akwatunan wayar hannu, aljihun firiji): daidaiton ±0.1mm na iya biyan buƙatun samar da kayayyaki da yawa, kuma bin diddigin daidaito mai yawa zai ƙara farashin siye da fiye da 30%. 3. Fa'idodin Daidaito na ZHIYI

Duk injin servo na injin servo na jerin ZHIYI an ba da takardar shaidar ISO9001/CE, gami da:

- Robot mai aiki da axis 3 na Bullhead (mafi girman nauyin 50kg): Daidaiton matsayi mai maimaitawa ±0.05mm, ya dace da injunan gyaran allurar tan 650-3200, wanda aka tsara musamman don cire manyan sassan mold;

- Robot mai aiki da hannu biyu mai sassa biyar: Daidaito har zuwa ±0.03mm, yana tallafawa ayyuka masu rikitarwa kamar sakawa cikin mold da lakabi, kuma ya yi wa abokan cinikin masana'antar 3C hidima kamar Canon da HP.

II. Ma'aunin Fasaha Mai Muhimmanci 2: Ƙarfin Lodawa - Guji "Lalacewar Yawan Lodawa" da "Sharar Samarwa"

1. "Hanyar Lissafi Mai Daidai" don Ƙarfin Lodawa

Masu siye sau da yawa suna mantawa da cewa "nauyin" robot ɗin ba wai kawai nauyin samfurin bane, har ma yana buƙatar haɗa nauyin kayan taimako kamar kayan aiki da kofunan tsotsa (yawanci yana buƙatar ƙarin kashi 10%-20%). Misali, don ɗaukar bokitin filastik mai nauyin kilogiram 10, Robot ɗin Ana buƙatar ɗaukar nauyin ≥12kg - wannan muhimmin bayani ne a cikin zaɓin sigogi na robots masu servo masu ƙera allura.

2. Bukatun Lodawa don Yanayi daban-daban

3. Fa'idodin Load na ZHIYI
ZHIYI tana da ƙarfin samarwa na shekara-shekara na raka'a 2500, tare da ƙarfin kaya wanda ke rufe 1-60kg, wanda za'a iya daidaitawa da injunan ƙera allurar tan 100-650:

- Ga masana'antar kera motoci: Robobin Bullhead suna da ƙarfin ɗaukar kaya har zuwa kilogiram 60, waɗanda ke iya riƙe sassa masu nauyi kamar murfin batir da fitilolin mota;

- Don marufi na abinci: Robobi masu sauƙi masu sassa biyar (nauyin kaya na kilogiram 8), waɗanda suka dace da injunan ƙera allurar tan 350-800, waɗanda suka cika buƙatun ɗaukar da sanyawa na babban murfin foda na madara da murfi na ice cream.

III. Ma'aunin Fasaha Masu Muhimmanci 3: Lokacin Zagaye - Yana Shafar Ƙarfin Layin Samarwa Kai Tsaye

1. "Ɓoyayyen Darajar" Lokacin Zagaye

Lokacin zagayowar yana nufin lokacin da robot ɗin zai ɗauka don kammala zagayen "ɗauka-wuri", wanda aka auna a cikin daƙiƙa (s). Don yawan samarwa, bambancin zagayowar daƙiƙa 1 na iya shafar ƙarfin samarwa na fiye da guda 8000 a kowace rana (awanni 24) - wannan babban abin la'akari ne a cikin ƙirar zagayowar motsi na robot mai injection axis biyar na ZHIYI.

2. Zaɓen Kuskuren Ra'ayoyi: Mayar da hankali kan "gudu" kawai da kuma yin watsi da "kwanciyar hankali"

Wasu masu siye suna bin "gudu mai girma" a hankali amma suna yin watsi da daidaiton aikin robot ɗin: robot mai sauri amma mai girgiza zai iya haifar da karce samfura da karo da ƙura, wanda ke ƙara farashin sake yin aiki. ZHIYI cimma daidaiton "babban gudu + kwanciyar hankali" ta hanyar servo drive + fasahar jagorar layi ta THK:

- Injin rarraba injin busawa mai sauri: Lokacin zagayowar daƙiƙa 7-10 kawai, ba tare da girgiza ba yayin ɗauka;

- Tsarin tashoshi biyu masu kusurwa biyar: Rage lokacin jira ta hanyar "zaɓar madadin," yana ƙara ƙarfin samarwa gaba ɗaya da kashi 25%.

3. Amfanin Zagaye na ZHIYI

Za a iya keɓance zagayowar motsi na robot na ZHIYI bisa ga lokacin zagayowar injin ƙera allura: misali, maganin da aka tsara ta atomatik don masana'antar kofin shayin madara, wanda ke samar da "kofuna 12 a lokaci guda," ya dace da zagayowar injin ƙera allurar na daƙiƙa 15, yana cimma samarwa na awanni 24 ba tare da katsewa ba kuma yana rage farashin aiki da kashi 30%.

Siyayya Mai Ci Gaba: Ma'anar "Daidaita Haɗin" ta Sigogi 3

Sigogi ɗaya ba zai iya tantance dacewar robot ba; ana buƙatar haɗakar "daidaituwa + kaya + zagaye" don zaɓi:

- Shari'a ta 1: Sabon samar da batirin makamashi → Daidaito ±0.05mm + Load 30kg + Zagaye daƙiƙa 12 → Ya dace da robot mai hannu biyu na ZHIYI mai kusurwa biyar;

- Shari'a ta 2: Samar da kayan yanka da za a iya zubarwa → Daidaito ±0.1mm + Nauyi 3kg + Zagaye daƙiƙa 8 → Ya dace da robot mai saurin gudu uku na ZHIYI.

ZHIYI tana da haƙƙin mallaka guda 13 na kayan aiki kuma tana iya samar da cikakken sabis, tun daga shawarwari na farko zuwa tallafin bayan tallace-tallace, gami da "gyara sigogi + gyara kurakurai a wurin," bisa ga adadin injin gyaran allurar ku da tsarin samfura - amsa awanni 24 ga buƙatun abokan ciniki na duniya (Layin Tambayoyi: +86 0579-83987825). Me yasa za ku zaɓi robots na injin gyaran allurar ZHIYI?

1. Fasaha Mai Kyau: Fasaharmu za ta kai matsayin da ta fi kowacce a cikin gida nan da shekarar 2025, tana tallafawa tura "masana'antar fitar da fitilun";

2. Tabbatar da Inganci: Duk samfuran da ke cikin jerinmu an ba su takardar shaidar ISO9001/CE, tare da sama da shari'o'i 500 na ayyuka da suka shafi sanannun kamfanoni kamar Hars da Jiayi Co., Ltd.;

3. Inganta Farashi: Maganganun mu na sarrafa kansa suna taimaka wa abokan ciniki rage farashin aiki da kashi 30% da kuma rage yawan lahani da sama da kashi 90%.